15 Gallons (57 L), Fast (Example Recipe)

On Wednesday, I posted a method describing how to make 15 gallons (57 L) of beer (relatively) quickly, with a basic a 5.0-gallon (19-L) brewing setup. The idea was that you could make 15 gallons (57 L) of beer — something that would normally take three brew days at the 5.0-gallon (19-L) scale — in two brew days. If you were brewing for a party, but your brewing equipment was limited to the 5.0-gallon (19-L) ballpark, this could be just the thing.

The short version of how to do this goes like this. You make a 6.0-gallon (23-L) batch of 1.25X concentrated wort one day, and pitch it. The next day, you make a second, identical 6.0-gallon (23 L) batch of wort. You combine the two such that you have two 6.0-gallon (23-L) batches of beer fermenting. This beer is slightly stronger (by a factor of 1.25) than you final beer will be. Then, when your 12 gallons (45 L) of slightly stronger beer is finished, you dilute it with 3.0 gallons (11 L) of deaerated water to make 15 gallons (57 L) of working strength (1 X) beer. If you ferment the slightly concentrated beer in two 7.0-gallon (26-L) buckets, and package in three 5.0-gallon (19-L) Cornelius kegs, it’s easy to do and uses normal 5.0-gallon (19-L) scale brewing equipment. (You can also bottle the beer, if you’d like.)

Here’s an example to show you exactly what to do. Take any 5.0-gallon (19-L) recipe that’s under 13 °Plato (1.052), and multiply the amount of all the ingredients (except the water and yeast) by 1.5. This will yield your 6.0-gallon (23-L) recipe. This wort will eventually be “expanded” to 7.5 gallons (28 L), but you’ll brew it as a 6.0-gallon (23-L) batch. As such, you will be brewing a 1.25X concentrate of your beer. I’ve chosen my Colby House Porter as an example, and the 6.0-gallon (23-L) 1.25 X concentrate recipe is given below. This beer is brewed twice, on consecutive days, so you have two 6.0-gallon (23-L) batches in two fermentation buckets. You use fermenting wort from the first batch to inoculate the second, so you only have to make one yeast starter. When the beer is done fermenting, it is split into three Corny kegs and diluted to working strength. See the procedures for the exact steps. (I also give instructions for bottling.)

The biggest key to success is running a good fermentation. Be sure to pitch enough yeast the first day to get the wort fermenting by the time the second batch of wort is made. Additionally, watch the fermentation temperature so it doesn’t spike when the fresh wort from second batch wort is added to the already fermenting wort from the first batch.

Colby House Porter

15 gallons (57 L), Fast version

by Chris Colby

All-grain

INGREDIENTS (for 6 gallons of 1.25X concentrate)

Water

100 ppm calcium (Ca+2)

250 ppm carbonate (HCO3)

Malts and Kettle Adjuncts (for an OG of 1.060, at 70% extract efficiency)

8.25 lb. (3.7 kg) 2-row English pale ale malt (Maris Otter)

1.5 lb. (680 g) Munich malt

1.5 lb. (680 g) crystal malt (40 °L)

11 oz. (300 g) chocolate malt

9.0 oz. (260 g) black patent malt

4.5 oz. (130 g) roasted barley (500 °L)

18 fl. oz. (530 mL) molasses, boiled for 15 mins

Hops (45 IBU total)

Northern Brewer hops (40 IBUs)

1.8 oz. (51 g), at 9% alpha acids, boiled for 60 minutes

Fuggles hops (4.6 IBUs)

0.75 oz. (21 g), at 5% alpha acids, boiled for 15 minutes

Yeast (to attenuate to FG 1.015, for an ABV of 5.8%)

Wyeast 1968 (London ESB) yeast or White Labs WLP002 (English Ale) yeast

(2-qt./2-L yeast starter)

Other

1 tsp. Irish moss, boiled for 15 mins

1/2 tsp. yeast nutrients, boiled for 15 minutes

PROCEDURE

Make the yeast starter 2–3 days ahead of time. On brewday, heat 13 qts. (12 L) of brewing liquor to 164 °F (73 °C) and mash grains, at 153 °F (67 °C), for 45–60 minutes. Stir the mash a couple times if you can do so and maintain temperature (via heating mash tun or adding hot water). Mash out to 168 °F (76 °C). Recirculate wort until clear, then run off. Sparge steadily over 75–90 minutes to collect about 8.5 gallons (32 L) of wort. Vigorously boil wort for 90 minutes, to yield post-boil volume around 6.25 gallons (24 L). Add hops, Irish moss, molasses and yeast nutrients at times indicated. Chill wort, then rack to a sanitized bucket fermenter. Your yield should be about 6.0 gallons (23 L). Aerate wort thoroughly and pitch sediment from yeast starter. Ferment at 68 °F (20 °C).

The next day, stir fermenting wort with a sanitized spoon and pour half of it into a second sanitized bucket fermenter. You will have two fermenters, each with 3.0 gallons (11 L), at this point. Try to get roughly the same amount of trub in each fermenter (but don’t worry too much about it). Make another 6.0 gallons (23 L) of 1.25X wort as before and add 3.0 gallons (11 L) of fresh, chilled wort to each fermenter, so that you have 6.0 gallons (23 L) of fermenting beer in each. Ferment at 68 °F (20 °C). After fermentation stops, let the beer settle for 2–3 days. When both batches have stopped fermenting, proceed to packaging.

Kegging

Sanitize three 5.0-gallon (19-L) Cornelius kegs. Boil roughly 3.25 gallons (12 L) of water down to 3.0 gallons (11 L) in 15 minutes. Cool as quickly as you can manage. Don’t splash the water around while cooling. If possible, bubble some CO2 through the water, once chilled. Open the first fermenter and rack 2.0 gallons of beer into each of the three Cornies. Open the second fermenter and rack 2.0 gallons of beer into each of the three Cornies. They should now each have 4.0 gallons (15 L) of of 1.25X beer apiece. Top off each keg to the 5.0-gallon (19-L) mark with the chilled, deaerated water. The kegs should now have 5.0 gallons (19 L) of 1X beer each. Purge the headspace with CO2 and carbonate the beer to 2.3 volumes of CO2.

Bottling

Sanitize a bottling bucket and seven cases of 12-oz. (355 mL) beer bottles, or 88 22-oz. (650-mL) bottles. Boil 4 qts. (4 L) of water down to 3 qts. (3 L) in 15 minutes. Add 3.8 oz. (110 g) of corn sugar in final 5 minutes. Cool quickly, and bubble CO2 through the cool sugar water, if you can. Quietly transfer the 3 qts. (3 L) of sugar water to the bottling bucket and rack 3.0 gallons (11 L) of 1.25X beer into it. Bottle this primed beer. Repeat three more times.

Serving

This beer will remain in good shape for awhile (at least two months), but will likely start to go stale sooner than normal. This is because it’s impossible to completely deaerate water by boiling. Serve all the beer promptly, though, and you’ll be fine.

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